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Freeze dryer automatic loading and unloading system for nest

NLS + LyoCompact

Freeze dryer automatic loading and unloading system for nest

Output up to 115 Nest/h uph / From 2 to 6 m² of shelf area

 
Model NLS
Nest loading system
VLS
Vial loading system
VLS⁺
Vial loading system
Load sequence PUSH-IN Row by Row PUSH-IN PULL-IN
Unload sequence PULL-OUT Multiple Row PUSH-OUT PUSH-OUT
Based technology Robot Servo cylinder Servo chain
Output max. 115 Nest / h 12,000 uph 24,000 uph
Model LyoCompact
Shelf area 2.16 m² 2.88 m² 3.6 m² 4.32 m² 5.04 m² 5.76 m²
Shelf dimensions (W x D) 800 x 900 mm
Nº of shelves 3 4 5 6 7 8
Shelves clearance 105 mm 90 mm 75 mm 105 mm 90 mm 75 mm
Chamber width 1,750 mm 1,750 mm
Chamber height 3,100 mm 3,300 mm
Condenser capacity 40 kg 45 kg 50 kg 65 kg 80 kg  80 kg
Condenser temperature -85 ºC
Shelves temperature range from -60 ºC to +85 ºC

Optional equipment

The chamber

  • Rectangular chamber

  • Pressureless vessel

  • Injected foam insulation

  • Cooling by cold water circuit

Connection with condenser

  • Butterfly valve

  • Mushroom valve

  • Bottom shelf closing

Ice condenser

  • Integrated underneath, on the same floor

  • Integrated on the side, on the same floor

  • Outside, behind the camera, on the same floor

  • Outside, under the camera, on another floor

Shelves movement

  • Closing system hydraulic piston

  • Bellows

  • Connection with the automatic charging system

CIP

  • Chamber and condenser cleaning system

  • Recirculation system with heating

  • Multiple cleaning cycles

SIP

  • PED-EN13445

  • ASME

  • Chamber cool-down after SIP

Plant distribution

  • 1st floor

  • 2 floors

  • Passthrough system

Additional elements

  • ATEX (processed with solvents and alcohol)

  • Cold tray loading

  • Frozen tray loading

  • Nucleation technology

Refrigeration

  • Piston compressor

  • Screw compressor

  • Liquid nitrogen system

  • Cascade system

  • Cooling system without PCA

  • Compressed air system

Door

  • Full size door

  • Automatic locking

  • Slot front door (constant loading level)

  • Full size sub-door

  • Cooling by cold water circuit

Process sensors

  • Pirani

  • Capacitive

  • Temperature probes (Pt-100 / Thermocouple)

  • Redundant temperature probes (Pt-100 / Thermocouple)

  • Wireless temperature monitoring

  • Full batch traceability software

Control systems

  • Rockwell / Siemens Automation PLC

  • Integrated HMI

  • SCADA

  • Electronic recorder

  • Electronic Server and Think Client

  • Cycle optimization technology

Filter vent system

  • Sterilizable

  • Ports for integrity testing

  • Secondary venting cycle

  • Secondary vent filter

  • Water filter integrity test

Vacuum system

  • Sealed vacuum pumps with blowing system

  • Redundancy (additional pump)

  • Dry pumps with blowing system

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